Laminated Glass: innovation and production process of reliable technology

21/09/2023

 

Laminated glass, an established technology in the glass industry, is known for its combination of aesthetics, safety and versatility. This solution is widely used in several sectors, including construction, automotive, naval, railway and interior design, thanks to its resistance and protection properties. The creation of laminated glass is the result of a sophisticated production process that combines layers of glass with an intermediate layer of plastic material called interlayer.

How was it born and how does it evolve? Let's find out together.

 The manufacturing process of laminated glass

The production of laminated glass is a complex process that requires precision. Initially, glass panes of glass are cut into the desired sizes and shapes both flat and curved and carefully cleaned to remove impurities. Subsequently, the glass layers are assembled with a layer of plastic material, for example polyvinyl butyral (PVB) or other similar materials. This intermediate layer is essential to give the laminated glass its characteristics.

The glass-interlayer assembly is subjected to a lamination process by autoclave using high temperatures, pressure and vacuum. The lamination process occurs using dedicated recipes depending on the type of interlayer used. This process favors the uniform adhesion of the materials and the creation of a single solid entity.

This process strengthens the bond between glass and interlayer, obtaining a highly resistant product. After processing in an autoclave, the laminated glass is gradually cooled, allowing the plastic material to take on an elastic consistency.

Advantages and applications of laminated glass

The properties of laminated glass make it indispensable in applications where safety is fundamental. In the event of breakage, the interlayer retains glass fragments, reducing the risk of injury from splinters. This makes it suitable for building windows, automotive windshields, boat structures and glass facades. In addition to safety, laminated glass offers better acoustic and thermal insulation than traditional glass, improving room comfort and reducing energy costs.

In conclusion, laminated glass represents a tangible example of how technological innovation can combine safety and functionality. The complex production process contributes to the creation of a material that offers appreciable advantages in a wide range of applications.

With its unique properties and practical impact, laminated glass remains a cornerstone in the evolution of building materials.